Special screws and fastening solutions – for special machine construction in cable car construction
We are your partner.

Benefit from our expertise:

We produce complex components, assemblies and bills of materials from a single source – precisely and reliably.

Questions many special machine builders in cable car construction are familiar with:

Do you repeatedly experience complaints or quality deviations with highly stressed screws, bolts or dowel pins that have to hold reliably under enormous tensile and shear forces – with direct consequences for the operational safety of your system?
Do your designers or maintenance staff have to reorder special parts because the original bill of materials was incomplete – risking that safety-critical components for haul ropes, carriages or towers are not available in time?
Is the approval of your system delayed because test certificates are missing, material batches cannot be clearly traced or the documentation of safety-relevant components remains incomplete?
Do rework, additional coordination with suppliers or internal inspections tie up valuable resources that you actually need for planning and implementing your cable car projects?
Are you missing a partner who reliably coordinates and inspects the complete bill of materials – from high-strength special components and safety-critical assemblies to complete documentation – so that you gain schedule reliability and the trust of authorities and operators?

If you’re nodding here, it’s worth taking a look at Stahlberg.

Your added value – at a glance

High-strength, weather-resistant materials
We use specially alloyed steels and duplex/super duplex steels (e.g. 1.4410, 1.4462) that reliably absorb extreme tensile and compressive loads as well as changing temperatures. These are supplemented by nickel and titanium alloys for maximum toughness and durability.

Specialized coatings
Corrosion protection through zinc and electroplated coatings, phosphating or anodizing – tailored to many years of outdoor exposure and the special requirements of cable car systems.

Custom-made geometries
Precise manufacturing according to drawing and specification: from special angles and eccentrics to large-format parts > 3,000 mm. Optimum accuracy of fit ensures even load distribution and maximum service life.

Complete inspection procedures / documentation
All destructive and non-destructive tests (hardness, tensile test, crack testing, OES, XRF) as well as geometric measurements are documented. All components are traceable and archived in accordance with standards – for complete security in audits and operation.

Get your white paper on this topic here! (PDF available in German only)

From idea to delivery – your project cycle

Avoid costly downtime – with our
seamless project cycle:

A breakdown caused by a single defective component not only slows down your production – it also leads to delays, rising costs and missed delivery dates. This is exactly where our project cycle comes in: as early as consulting & design, we define critical characteristics, in the bill of materials check we close gaps, and through comprehensive quality & documentation we verify every property before the part reaches your plant. This minimizes the risk of unplanned downtime and gives you the decisive edge over competitors who still work with standard solutions.

Step	Our contribution	Your benefit
Consulting & design	Materials expertise, advice on surface finishing	Certainty that part and process match
Bill of materials check	Preparation of complex bills of materials / packing lists	No more missing items
Manufacturing	State-of-the-art manufacturing methods for machining, forming and surface finishing	Parts exactly to your specifications
Quality & documentation	Inspection, inspection plans, certificates, traceability, archiving	Complete inspection of manufacturing results, full documentation and thus a reduction in your own inspection scope, lifelong archiving of quality records
Logistics	Just-in-time, consignment warehouse and framework agreements with short-notice shipping of stored goods	Fewer complaints in your own incoming goods department, less effort thanks to goods inspected by Stahlberg – and spare parts exactly where you need them.

360° service for special machine construction in cable car construction!
We are your reliable partner for holistic implementation.

Materials +processes –precisely combined

Reliable fastening technology starts with the right selection – and ends with precise implementation.
Stahlberg combines materials expertise with process-reliable manufacturing. The result is components that are precisely matched to load, environment and purpose – including documentation and traceability.

Material groups at a glance

Quenched and tempered & structural steels
Stainless steels & duplex
Heat-resistant & temperature-resistant materials
Nickel, titanium & special alloys
Non-ferrous metals (aluminum, copper, etc.)

Product solutions at a glance – manufactured exactly to your specifications

Stahlberg does not supply off-the-shelf stock goods, but coordinates the custom manufacturing of all components you need for a special machine construction project in food technology.

Every item is produced – according to your drawing, specification and bill of materials – by the best-suited specialist manufacturer, fully monitored and documented.

Our range includes:

Fastening technology
Precision turned and milled parts
Assemblies & assembly kits
Pipe and valve components
Peripherals & spare parts packages

Holisticprocurement instead of “parts Tetris”

Do you also need seals, sensors or electrical assemblies so that your system goes into operation on time?

For us, procuring even the smallest special items is a matter of course – and the complete implementation of your bill of materials is a prerequisite.

Stahlberg looks at your project as a whole: we take over the coordination of all items – from special components to terminal strips – fully documented, on schedule and ready for your assembly. This helps you avoid delays, unnecessary coordination and risks during the project.

We implement holistically:

Special components
Complex assemblies
Multi-part bills of materials

Reliable quality begins with clear agreements.
With our quality assurance agreement, you reduce inspection effort, complaints and uncertainty – permanently.

We offer you the opportunity to conclude individualquality assurance agreements with us

Lay the foundation today for secure processes, fewer complaints and measurable relief – with a quality assurance agreement that pays off.

We will be happy to support you with individual expert advice – personal, reliable and tailored to your requirements

Schedule a meeting!

A Stahlberg GmbH employee inspects a metal component with the Keyence XM-5000 3D measuring system – symbolic image for precise incoming goods inspection, quality assurance and efficient inspection processes.

"No compromises on quality: with us, you’re on the safe side"

Your quality – inspected by us. Right from the start.

Less effort, less risk – with your individual quality assurance agreement with Stahlberg. Complex bills of materials, safety-relevant components, tight tolerances – wherever every detail matters, quality is no coincidence. But ensuring this quality in-house ties up valuable time, resources and personnel.

Stahlberg takes a different approach:
With an individual quality assurance agreement, you hand over a large part of your inspection responsibility to our experienced hands – including all documentation, inspection reports and approvals according to current standards.

Reduction of internal inspection effort in incoming goods
Minimization of complaints through continuous quality controls
Access to pre-inspected stock from consignment inventory
Traceability for every component
Security toward your customers and in audits
Planning reliability through clear processes and documented standards

Special screws and fastening solutions – for special machine construction in cable car construction