Complex turned and milled parts – from single pieces to large components
Together with our manufacturing partners, we cover the entire range of machining – from precise small parts to components more than 3,000 mm long and weighing several tons.
Through cooperation with more than 1,500 audited partner companies, we ensure that all work steps are controlled, documented and carried out on schedule.
Our machining processes include, among others:
- Turning, milling, drilling, EDM, honing and grinding
- Waterjet, laser and saw cutting
- Heat treatment and hardening processes
- Gearing and threads to metric or imperial standards
Special screws & fasteners – exactly to your specifications
Stahlberg does not supply standard goods, but custom-made special components and fastening solutions for demanding applications.
We produce individual special components such as screws, bolts, dowel pins and nuts in special sizes, special materials or with specific coatings – tailored to the load, operating environment and documentation requirements.
Typical requirements:
- Components with certificates and proof of origin
- Tight tolerances and geometrically complex shapes
- Special materials for temperature, pressure or corrosion stress
- Electroplated or material-altering surface finishes
Technical diversity, precisely implemented
Get an overview of our product groups – from standard solutions to individual custom-made products.
Special screws & bolts
We supply high-strength screws, bolts and threaded parts for heavy-duty assemblies in mechanical, plant and steel engineering, in all common and required strength classes – including complete inspection documentation and traceability.
Nuts & washers
Whether standard, intermediate or oversize: our nuts and washers are made from carbon, duplex or super duplex steels and secure your design even under the most severe load cycles.
Threaded rods & studs
We manufacture metric and imperial rods, pins and fitted bolts exactly to drawing – with the required material certificates and a coating of your choice, such as Zn-Ni or HVOF.
Bolts, dowel & shear pins
For fatigue-critical joints, you receive hardened bolts and dowel pins that are designed for the fatigue strength range and are fully inspected.
Spacer sleeves & precision bushings
Backlash-free bearings are achieved with precision-ground sleeves, bushings and eccentric rings, which we manufacture and finish to an accuracy of hundredths of a millimeter.
Pre-assembled fastening assemblies
Time is money: we deliver screws, washers and nuts pre-assembled and pre-sorted, so your fitters can get started right away.
Special turned & milled parts
From small-batch parts to complex assemblies, turned and milled components are produced from a single source, including surface finishing, heat treatment and measurement reports.
Welded structures
We source simple brackets as well as pressure-bearing, safety-relevant assemblies – on request with welding procedure qualification records according to EN ISO 15614.
Large parts
We deliver components over 3,000 mm long or weighing more than 4 t per piece with a straightness guarantee of 0.05 mm/m and complete ultrasonic or X-ray testing.
Standard fasteners
DIN, ISO or ANSI: you can get standard parts in special materials or with special coatings, worldwide just-in-time or on demand.
Pipe fasteners
We supply flanges, bends and fitting bolts both bright and corrosion-protected – ready for offshore, chemical or power plant applications.
Disc & coil springs
For defined preload forces, we offer springs in numerous materials, sizes and force characteristics.
Seals
Whether O-ring, metal flange gasket or special profile: our sealing solutions withstand high pressure, chemicals and extreme temperatures.
Electrical components
Ventilation units, pumps, cables or cable glands complete your bill of materials and come preconfigured with the required certificates.
Sensors
We supply temperature, displacement and speed sensors tailored to your control technology – including a calibration certificate.
Mounting components
Cable ties, clamps, retaining rings and other small parts round off your package and reach you pre-sorted for fast assembly.
Special cases / documentation equipment
From drone cameras for construction site documentation to measuring devices – we procure everything that makes your project complete and ensure complete filing of all records.
Materials & surfaces – tailored to your application
Whether pressure, heat, corrosion or media resistance – we combine materials expertise with manufacturing reliability.
We use tested materials such as:
- Quenched and tempered, case-hardening and nitriding steels for dynamic loads
- Duplex/super duplex steels and stainless steels for corrosive environments
- Nickel, titanium and copper alloys for special technical requirements
- Heat-resistant steels for high-temperature applications
- Non-magnetizable and low-temperature-tough materials for special applications
Finishing processes:
- Electroplated coatings (zinc, nickel, phosphate, chrome, etc.)
- PVD/CVD coatings and hard material coatings
- Nitriding, plasma nitriding and laser hardening processes
- Technical surfaces to customer specifications (e.g. defined roughness, cleanliness)


